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# How To Calculate The Energy Consumption Of A Ball Mill

Jan 01, 1989 INTRODUCTION The energy consumption for grinding, according to Bond (1961), is deter- mined by the formula: / 10 10 (I) The work index is determined by grinding experiments carried out in a labo- ratory Bond ball mill.

Get Price Calculation Of Energy Required For Grinding In A Ball Mill ...

Jan 01, 1989 INTRODUCTION The energy consumption for grinding, according to Bond (1961), is deter- mined by the formula: / 10 10 (I) The work index is determined by grinding experiments carried out in a labo- ratory Bond ball mill.

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The specific comminution energy for milling in the Bond test mill appears to be based on 60 J/rev, which defines the net energy required in the Bond ball mill to realise the same grinding ...

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We have calculate effective energy ball milling,The Bond work index W i as an indicator of the grindability of raw materials is not a material constant but rather it changes with change of size of the grinding ore in practice we can expect some difficulties and errors when the energy consumption is determined according to this formula in the case when for a given size of grinding product the ...

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Calculate Energy Estimated In A Ball Mill. Dynamic Stiffness Calculation Of Ball Mill How to Sie a Ball Mill -Design Calculator Formula. know more：If you want to know more product information.You can click on the button on the right to contact us or send us an …

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Scw = solid concentration by weight fraction in the SAG mill feed; Jb = balls charge (bulk fraction of the SAG mill volume); N/Nc = fraction of the SAG mill critical speed; Pc = SAG mill power consumption (kW); % 6 00 +1 00 = % of the fresh feed in the size range 152 +25 mm.

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THE EFFECT OF AGITATOR SHAFT SPEED ON ENERGY CONSUMPTIO ONF A BALL MILL Table I. Power readings, energy consumption and basic statistical parameters Power reading [W] Agitator shaft speed - % of the maximum speed of 50 rpm 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 1. 167,3 186,5 221,7 262,2 299,7 337,9 367,2 408,7 458,6 512,0 2.

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the world’s energy is used in ball mills so that optimising grinding is very important (Ram rez, 2007). Figure 1 shows a cement fac-tory’s power consumption structure. The mills taken as a case study in this work were tubular ones combined into two chambers with a bucket elevator and dynamic

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The Bond equation is used to calculate ball mill specific energy from T 80 to the final product P 80 size. The total circuit specific energy is the sum of the SAG mill and ball mill specific energies. W SAG = R.(Ms+16000)/(Ms.447.3) (4) W T = K a.K b.W SAG.[10.BWi.(T 80-0.5-1700-0.5).EF5] + W BM.K BM (5) Where: W SAG = SAG mill specific energy from F 80 152 mm to T

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Mar 31, 2008 The power (in kW) required to turn a ball mill is approximated by: P = 0.285 d (1.073-j) m n where d is the internal diameter in metres, j is the fraction of the mill volume occupied by media, m is the total mass of media in the mill, in tonnes, and n is the mill speed, rpm. The actual motor energy consumption is 5-10% greater than this due to ...

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the ball mill is less energy efficient than a crusher and has to input more energy to do the same amount of size reduction). Hence from equation 7, to crush to the ball mill circuit feed size (x. 2) in open circuit requires specific energy equivalent to: f x f x 2. 1 W c ic. 1.19* 4 2

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The standard procedural outline of the test is stated in (Bond) 1961. The work index for a ball mill, Wi, is then calculated from the following equation. where Pis the closing sieve size (m), Gbpis the grindability (net g/rev.), F80and P80are the 80% passing size of the feed and the product (m), respectively.

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energy consumption and a more substantial increase in N by 5% (N = 4.2 103 W to N = 4.4 103 W). This leads to an increase in the specific energy consumption from q = 23.0 W h/kg to q = 23.7 W h/kg (by 3%). This is explained by the fact that the ES tilting to the discharge bottom of the mill at an angle α =

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The results showed that the HPGR-ball mill circuit achieved a 21% reduction in energy consumption over the existing SAG-ball mill circuit at the same P80 grind size of 160 mircons (μm). At a grind of 80% passing 75 μm, the HPGR-stirred mill circuit showed a 34% reduction in energy …

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Distribution of energy between WAM and CDBM mills In 1989, within the framework of the conference on SAG milling, Barratt presented another formula for SEC required for WAM comminution of minerals from F 80 to the size T 80 : E WAM = (6) where T 80 is the size of 80% content of ball mill feed in WAM — CDBM circuit (typically 1000–3000 μm); GDRM

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From these data the energy consumption of ball milling for 120 minutes was calculated at 31 MJkg wood under the conditions of a 100 dry td bioethanol plant On the other hand the energy consumption of the HCWBM treatment 160 C 30 minutes 20minute milling was estimated at 697 MJkg wood under the same conditions because the energy +

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Energy consumption and output Cement mills are normally driven by electric motors Modern installations draw power of 2-10 MW The power (in kW) required to turn a ball mill is approximated by P = 0 285 d (1 073-j) m n where d is the internal diameter in metres j is the fraction of the mill volume occupied by media m is the total mass of media in ...

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calculation of ball throughput tonnages - MTM Crusher. Theories of ball wear and the results of a marked-ball test in - saimm. of ball consumption on the tonnage milled, to understand the marked-ball anomaly, . throughput ...

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cent to 40 per cent compared to 25 mm media. A regrind ball mill with a mix of small grinding media can be as energy efﬁ cient as an Isa Mill charged with 2.5 and 3.5 mm beads. In vertical stirred mills, energy savings vary from 30 per cent to 60 per cent. To carry out the same ﬁ nal grind, a vertical

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